Tri Forged Studios

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Tri Forged Studios 3D Printing - Casting - Mold Making - Production We are a team dedicated to building the most realistic and unique props and costumes. Don't hesitate to ask!

We use a variety of materials ranging from Pepakura, Bondo, Fiberglass, MDF, EVA foam, silicone rubber molding and Polyurethane plastics. No project is too small or too large. All commissions are considered.

We’re heading back to Toronto Fan Expo… with a new location! 🎉Since our very first booth in 2014, we’ve been in the same...
15/08/2025

We’re heading back to Toronto Fan Expo… with a new location! 🎉

Since our very first booth in 2014, we’ve been in the same spot. But this year we’re taking the leap into the exhibitor area (still super close to our old spot). It’s something new, and it should make it even easier for you to pop by!

Come say hi, check out what’s new, enter our giveaways, and maybe even take something home (no pressure, we just love seeing you).

See ya’ll soon!! 😌

We created 6 fully wearable custom Level 3 armored helmets for PUBG. Each helmet was resin cast for durability and finis...
13/08/2025

We created 6 fully wearable custom Level 3 armored helmets for PUBG. Each helmet was resin cast for durability and finished with a resin printed lens, padding, adjustable straps, and a flip up visor.

Another giant egg! 🥚 50,000 sheets of paper cut, 60 stacks of bills, a small forest of plants, and a rolling base later…...
23/07/2025

Another giant egg! 🥚
50,000 sheets of paper cut, 60 stacks of bills, a small forest of plants, and a rolling base later… we brought this one to life 🐣

An egg-cellent project with MLSE, the Raptors, and TurboTax, originally showcased at the VIP entrance of Scotiabank Arena before making its way to its permanent home at the TurboTax office

What a challenge but an exciting one we were proud to take on 🥚

Just dropped! 🪂 We recently built two life-sized supply crates from PUBG — complete with custom concrete bases, spilled ...
22/07/2025

Just dropped! 🪂 We recently built two life-sized supply crates from PUBG — complete with custom concrete bases, spilled water effects (epoxy), rubble, game props, and even custom manhole covers.

These are now proudly on display at the PUBG office.
Where should the next supply crates land? 😉

Some awesome action shots from past builds we created for Toronto Ultra!It’s always a great feeling seeing these come to...
26/06/2025

Some awesome action shots from past builds we created for Toronto Ultra!

It’s always a great feeling seeing these come to life at live events.

Proud to be part of the energy at these events! ⚡️

My last day at Sheridan College!Over the past few years, it’s been an incredible privilege to teach classes in a field I...
07/05/2025

My last day at Sheridan College!
Over the past few years, it’s been an incredible privilege to teach classes in a field I’m deeply passionate about. I’ve made so many fun and meaningful memories—ones I’ll carry with me for life.

While I still love teaching and sharing what we do at Tri Forged Studios, our studio has been growing quickly, and the time commitment has made it difficult to balance both. So, this isn’t goodbye forever—just a pause while we focus on building an even stronger foundation for the future.

Thank you to everyone who shared this journey with me and tolerated my shenanigans along the way. I’ll never forget you, and I truly hope to cross paths again in the industry someday! 🙂

Big news! We’re officially incorporated! We’re excited to share that our company has officially incorporated. What began...
18/04/2025

Big news! We’re officially incorporated!

We’re excited to share that our company has officially incorporated. What began as a small sole proprietorship in 2014 has grown into something larger — and to better support that growth, we are now operating as Tri Forged Inc.

Don’t worry — Tri Forged Studios isn’t going anywhere. It’s still the same creative team, same passion, same hustle — now backed by a more solid foundation for the future. Going forward, you’ll see us listed as:

Tri Forged Studios, a division of Tri Forged Inc.

Thanks for being part of our journey so far. We’re just getting started 🤩

When moving a project from digital mock-ups to production, we often create a production sample to help visualize the fin...
22/02/2025

When moving a project from digital mock-ups to production, we often create a production sample to help visualize the final product before making multiple copies.

This lets us test finishes, textures, and overall design in a real-world setting. Along the way, we run multiple tests and R&D trials to refine the piece and make sure it meets our standards.

These samples also give us a chance to make adjustments if needed, ensuring everything is just right before full production begins.

Thank you to for these awesome shots!

Clio President’s Club 2025 Awards 🏆✨Built for in collaboration with Each of the 40 custom awards features:🔹 Wooden back...
18/02/2025

Clio President’s Club 2025 Awards 🏆✨

Built for in collaboration with

Each of the 40 custom awards features:
🔹 Wooden backing—laser engraved, stained, and sanded to perfection.
🔹 Custom-printed plaques on coated aluminum blanks with a reflective logo and “2025”.
🔹 Personalized names and titles applied with permanent vinyl.

Credits:
🔸 Laser Engraving:
🔸 Plaques:

Proud to bring this project to life!

Some of the custom pieces we created for the Call of Duty team MTX costumes!Every piece of gear was customized, but the...
31/01/2025

Some of the custom pieces we created for the Call of Duty team MTX costumes!

Every piece of gear was customized, but these had the most intricate detailing. From a purple chrome tint on the goggles to HTV-applied logos on the gloves. The knee pads were built from 3D models, molded, and cast in flexible foam and rubber, while all painted components were finished with flexible, color-matched paint.

Very proud of how these came out 💜

Group shot of the 2024 Google Search Honours Awards trophies in the shop before they shipped out!Crafted with Smooth Cas...
09/01/2025

Group shot of the 2024 Google Search Honours Awards trophies in the shop before they shipped out!

Crafted with Smooth Cast 326 resin, So-Strong pigments, custom 2K candy paints, metallic paints, vinyl, and finished with a 2K clear coat—plus countless hours of sanding to achieve a smooth finish.

We’re so proud of how these turned out!”

Yellow Google trophies we created for the 2024 Google Search Honours Awards.The yellow finish was achieved using yellow ...
09/01/2025

Yellow Google trophies we created for the 2024 Google Search Honours Awards.

The yellow finish was achieved using yellow and orange resin pigment, in very small quantities will come out tinted clear. We used a toothpick tip of orange and 2 drops of yellow for ~40oz of resin.

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